Product Description
Introduction to Automatic fish mask machine
Basic description:
The automatic fish mask machine is a newly developed mask machine equipment. The equipment is used to produce KF94 mask products. The process flow is: 3-5 layers of material in a whole roll, machine-ultrasonic welding peripheral-rolling-cutting-breathing Valve hole--folding--station welding--rolling and cutting out the body--automatically turning the piece and conveying to the earband machine--welding left and right earbands--product output. This machine has a high degree of automation, touch-screen operation, and language support for Chinese, English, Korean and Japanese. Through PLC programming control, the mask can be embossed, folded in half, perforated, and trimmed at one time. The special manufacturing process, the texture is clear, and it is not deformed during production, which can greatly reduce material waste and can effectively ensure Mask quality. According to the different raw materials used, the masks produced can also meet different standards such as FFP1, FFP2, N95, etc. The earbands are elastic, making the wearer's ears comfortable, and the mask filter cloth layer filters well, which fits Asian faces. Suitable for high pollution industries such as construction and mining.
Overall Appearance Dimension
2. Specifications:
Product model:DS-91
Product size: commercial large folding masks, children's masks, according to the design drawings of the knife mold design changes;
Language support: Chinese, English, Korean, Japanese
Raw material specifications: 240mm-260mm
Production capacity: 70±10/min (depending on the quality of raw materials)
Qualified rate: ≥98%
Power specification: 220VAC, 50Hz / 60Hz, 34A, two-phase power
Air specification: 0.5∽0.7Mpa (recommended compressor standard 20P / 15KW)
power: 7.5kw
Equipment size: 5705mm x 2053mm
Equipment weight: 1250KG
3. Size
The size of the equipment is 5705mm x 2053mm, including the wire connection part and some external equipment. The equipment consists of 3 parts: the material rack (1650mm x 700mm x 1555mm), the main body forming machine (2000mm x 600mm x 1204mm) and the ear strap welding parts (1800mm x 700mm x 1500mm).
4. working space
Each recommended working area is 38 square meters. According to different functions, if conditions permit, by ensuring 1m of space around the machine, passing of the machine installation space, working and packaging areas, it is convenient for equipment maintenance and operation ( See the figure below).
5.Equipment characteristics
This equipment is composed of material rack part, nose bridge part, external shaping, shape welding part, folding molding, external cutting part, back folding part, partition part, ear wire welding part, collecting part, and adopting auxiliary motor and ultrasonic welding technology.
1. Material rack: to ensure the tension of the raw materials, so that the raw materials will not wrinkle during use
2. Nose line part: cylinder and ultrasonic welding, fixed on the nose line fabric according to the required length
3. Appearance type parts: mold ultrasonic, basic pattern welding
4. Folding forming: fabric folding
5. External cutting part: cutting, embossing forming, the initial shape of the mask is completed
6. Rotating parts: turn the mask over and prepare the ear straps
7. Separate part: increase output by rationalizing materials
8. Ear wire welding: Use ultrasonic to fix the mask on the semi-finished mask to complete the production of the mask
9. Collection: Collect finished products (this product does not include packaging process)
6,main specifications
| NO |
Part Name |
manufacturer |
Specification and description |
Quantity |
warranty period |
| 1 |
control box |
self made |
Imported parts |
2 sets |
1 year |
| 2 |
PLC |
XINJE |
Body and backend |
1 set and 2 sets each |
1 year |
| 3 |
Ultrasonic equipment |
|
20k,2000W |
2 sets |
3 months |
| 15k,2600W |
2 sets |
3 months |
| 4 |
servo motor |
Panasonic |
1500W |
1 |
1 year |
| 750W |
1 |
1 year |
| 400W |
2 |
1 year |
| 100W |
4 |
1 year |
| 5 |
sensor |
OMRON |
670/672/674 |
7 |
1 year |
| 6 |
touch screen |
XINJE |
7TG765 |
2 |
1 year |
| 7 |
Bottom valve |
SMC |
14 |
14 |
1 year |
| 8 |
switch |
MEANWELL |
200W,24V |
2 sets |
1 year |
| 9 |
Cylinder |
AirTac |
Genuine original |
16 |
1 year |
| 10 |
Panel switch |
Schneider |
Source: operation, stop, emergency |
8 8 |
1 year |
| 11 |
Relay |
OMRON |
24V |
6sets |
1 year |
| 12 |
Knife mold |
|
DC53, Tool |
2 |
3 months |
| DC53, Embossing knife |
2 |
3 months |
| 13 |
Pneumatic scissors |
|
Pneumatic scissors |
2 |
3 months |
| 14 |
magnetic |
CHNT |
220V |
2 |
1 year |
| 15 |
Speed motor |
|
|
1 |
1 year |
| 16 |
AC motor |
|
|
3 |
1 year |
| 17 |
Stepper motor |
Leadshine |
57 |
1 |
1 year |
| 18 |
Bottom plate |
self made |
18mm S45C, Light chrome plating |
2 sets |
1 year |
| 19 |
frame |
self made |
Welding of each pipe |
2 sets of spray paint |
1 year |
7. Raw material recommendations
The existing KF94 mask product consists of 4 layers in total, the middle 2 layers are MB non-woven filter effect. The recommended width of the device is 240mm, and it can also provide a width of 260mm. Please refer to the raw material recommendation table below;
| From outside to inside (240 or 260 width) |
KG/capacity |
| level one |
SS grade 70g non-woven fabric |
outward |
480 pcs |
| Second floor |
99 grade 25g MB non-woven fabric |
|
960 pcs |
| Third floor |
99 grade 25g MB non-woven fabric |
|
960 pcs |
| Fourth floor |
SS grade 25g non-woven fabric |
Innermost |
960 pcs |
| Ear line |
3.00MM ear cord, nylon, round shape, single wire is recommended |
2200 pcs |
| Bridge of nose |
Double core 0.45mm * 3.0mm * 1.0mm, wire + PE material / PP material |
1250 pcs |
Remarks: The recommended materials for KF94 masks have a significant impact on the quality. The above table is for reference.
8, Matters needing attention
1. The main body of the equipment has a warranty period of 1 year, and the ultrasonic warranty period is 3 months.
2. We will ask customers to inspect before transporting this equipment. The inspection items include machine performance, smoothness, production capacity and yield. If the performance is required to be re-checked due to improper transportation or other human factors after delivery, the specific service amount will be specified in the consultation if the service can be provided for a fee.
3. Precautions when transporting the equipment: When transporting, please use a forklift or crane; when transporting, please be sure to fix it on the ground; when transporting, you must be especially careful to avoid damaging the wires or other parts. It can be transported directly by forklift or wheel. To prevent the four wheels at the bottom of the machine from being compressed for a long time, please move the machine to the designated position and fix the machine with food.
4. When connecting the power, please make sure that the main power circuit is correct before connecting.
5. Before setting or installing each component, please make sure to turn off the power switch or press the safety emergency switch.
6. After completing the settings of each part, make sure to tighten the bolts and nuts.
7. In an emergency or abnormal situation, you can stop the machine immediately by pressing the emergency switch to prevent operator safety and equipment damage.
8. Maintain the screw part of the machine by injecting lubricant.
9. The driving part of the machine should be lubricated regularly.
10. Use equipment according to equipment environment requirements.
9, Equipment use environment
1. Use the ambient temperature at room temperature.
2. The humidity requirement is 40%-80%, and constant temperature and humidity are required to prevent condensation.
3. Power requirements: 220V, 50Hz / 60Hz;
4. Voltage: ±5%. The ground wire must meet international requirements. In areas where the voltage amplitude is greater than or equal to 5%, an electronic voltage stabilizer must be installed.
5. There should be no strong electric signal near the equipment, and there should be no radio transmission station (or relay station) near the equipment.
6. Ground amplitude: within 50um; vibration acceleration: within 0.05g. There should be no equipment such as large presses in the vicinity of the installation, and the installation area should be free of smoke and dust, and avoid heavy metals and other grinding environments.
7. Compressed air pressure: 0.5-0.7Mpa.
8. In a specific environment, an anti-static floor should be installed to enhance the barrier.
10, Equipment maintenance
1. The equipment production workshop should always be kept clean and hygienic.
2. The exterior of the equipment should always be clean and kept clean.
3. Lubricant should be injected regularly into the operating part of the equipment.
4. If the equipment is not used for a long time, the equipment should be covered to prevent dust pollution.
5. If the equipment is not used for a long time, the main power supply must be cut off.
6. If the equipment is not used for a long time, please apply lubricant to prevent rust.
11, Equipment Details
About US:
China SME Group Co.,Ltd is a leading manufacturer in the field of Non-woven deep processing equipment devices since 2008. In the past 10 years, SME has targeted on the technology development, precise manufacturing, professional marketing, satisfied technical support and OEM solutions. We offer Medical/Labor Protection Mask Making Machine; Non-woven cosmetic product making machine;Medical Disposal Making Machine; Non Woven Aviation/Hotel Product Making Machine; and Medical Disposal Making Machine to fit the needs of different industries.
Due to continuous efforts in the field of Non-woven deep processing equipment devices, SME Machinery was honored to obtain CE certificate and ISO 9001 certificate showed our emphasis on safety ,quality and has a successful sale in Asia, American, Africa and so on. SME looks forward to establishing a long-term and mutual beneficial partnership with more agents or distributors all over the world. Moreover, We provide the OEM solution based on strict quality control for famous companies in Japan, USA etc.
In the future, SME Machinery will keep to provide customers:
-Quality machines
-Competitive price
-Satisfied service
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