Automatic PU Air Filter Gasket Casting Machine for Industrial Filter

• Customization: Available
• Type: Polyurethane Foam Machine
• Raw Material: ABS
• Model NO.: DS-20
• Principle: Blast in the Low-Pressure Type
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008, QS, GMP
• Model: Ds-20(Standard)
• Overall Space: 4100X2700X2100mm (L*W*H)
• Working Stroke: 2300X1250X200mm (X*Y*Z)
• Weight: 1900 Kgs
• Name: Polyurethane
• Components: 2 Components(a+B)
• Operating System: Ds-20 Based on Windowsxp/Win 7
• Interface: Touch Screen
• Operating Method: Touch Screen/Keyboard/ Buttons
• Controller: Leadshine
• Gasket Width: 5-30mm
• Mixing Ratio(a:B): 1:1-10:1
• Output: 1-4 G/S
• Repeated Position Precison: +-0.05mm
• Air Pressure: 6-8 Bar
• Transport Package: Plywood Wooden Case
• Specification: 250MM(X)*1250MM(Y)*200MM(Z)
• Trademark: SME
• Origin: Shanghai China
• HS Code: 8479899990
• Production Capacity: 500 Pieces/Year

Product Description

DS-20  Polyurethane(PU) Gasket Foam Seal Dispensing Machine 

1. Machine Picture

 

1. USES

Is mainly used for cabinets, distribution cabinets, explosion proof shell,low  ark, automobiles, home appliances,lamps and lanterns ,filters. Etc .various sealing products or parts

 

1. Sample

4. Performance Characteristics
1 German technical , independent research on operate control system,adopt intelligent humanity-machine display screen.
2. Using System intelligent operation analogue function to eliminate the machining problem caused by artificial size problem completely in production process;
3. Intelligent low-pressure alarm function to avoid Producing bad products caused by unstable air pressure in the equipment work .
4 Hand-held interface makes operation simple easy,human resource was saved and needs of various customers is satisfied;
5 .The hardware part of the system using America DSP.

5.Technical Parameter

Items	Parameters/Brand
model	DS-20(standard)
overall space	4100X2700X2100mm (L*W*H)
working stroke	2300X1250X200mm (X*Y*Z)
weight	1900 KGS
name	polyurethane
components	2 components(A+B)
operating system	DS-20  based on WindowsXP/Win 7
interface	touch screen
operating method	touch screen/keyboard/ buttons
controller	Leadshine
screen size	12.1"

 

mixing head	model		MD-600
	gasket width		5-30mm
	clean method		high pressure water clean+ air-blow cleaning
	mixing ratio(A:B)		1:1-10:1
	output		1-4 g/s
	repeated position precison		±0.05mm
	air pressure		6-8 bar
metering pump	brand		Barmag
	model		A-3cc/r  B-0.6cc/r
mechanical frame	type		3-aix linear mechanical arm
	speed		0-250mm/s
rail brand		HIWIN (Taiwan)
gear-rack brand		China brand
servo motor		Panasonic
speed reducer		BGT(Taiwan)

 

storage tank	type	air pressure tank
	volume	A tank-40L B tank-40L
	automatic stirring	A tank:YES   B tank: NO
	glue refill	manual
	air refill	automatic
	automatic refill station	optional
working table	material	aluminum profiles
	size	2000X1000X900mm (L*W*H)
electric power	voltage	3X380V
	powder	5.5kw
air	dry compressed air	≥6bar
water		clean tap water

Configuration:

--mobile operating console
--mixing and dispensing devices
--mechanical frame
--electrical control panel
--storage tanks
--standard working table  
Options:
--automatic material filling station
--customized  working table

7   Mixing Head



  Model: MD-600
  Dimension :410*200*135MM
  Weight:4.6Kgs
  Color:Silver
  Output:1-4g/s
Repeated Glue Output Precision:1%(Weight Test)
Pressure Control Method:
Electromagnetic Valve
                                                     

Description:

1. high pressure water-cleaning and air-cleaning
2. use sensor pneumatic and vibrating film principle to control glue feeding and cycling
3. modular light-weight structural design;
4. high strength aluminum alloy and stainless steel structure;
5. multiple level glue injecting
6. stirring bar speed is adjustable,  special design makes glue mixing very even
7. high pressure pinhole injecting valve to control water-cleaning
8. air-blow pinhole injecting valve to dry mixing head
9. stirring bar directional movement to control the nozzle locking function
10. feeding valve has water heating and cycling function

Raw Material-PU

PU is a product of 2-component Polyurethane. It adopts FIPFG (foamed-in-place foam gasket) technology which can foam on the
workpiece directly. The finished product is a soft and elastic foamed gasket. This gasket is made from component A and component
B. Component A is mainly polybasic alcohol, Component B is a hardener-isocyanate. After mixing A and B according to a certain
proportion and completely foaming, the mixture will become a soft foamed sealing strip.





• Mixing time: time for mixing component A and component B
• Reaction time: time for the mixture to react( about15-60 seconds after mixing)
• Foam time: time from reaction to finish (about 15-180 seconds)
• Dry time: time for no viscosity on the suface, and no damage with touch under room temperature 25 ºC(about 2-20 minitues later)
• Available time:time for the availability of gasket to be pressed or assembled (about 20 minitues-12 hours later)

VII  Raw Material Tank                                         
  

    1,Stainless steel 316 double pressure tank is capable of storing 20L material;
2,No material alarm intelligent control ensures that the raw materials  in the production are sufficient;
3,The automatic mixing function of A tank can guarantee that the raw material is not layered in the state of long-time no use;
4,Intelligent temperature control device (-15 ºC - + 45 ºC) ensures that raw materials can be used normally at low temperatures;
5,The air compensating function of A material makes the chemical structure of A material(polyurethane) more stable.

8. Why USE GASKET MACHINE

By Hand                         By Machine








9  Detailed Picture





Delivery Picture









 

 

12. Payment and Shipping







13. About us

SME Polymer Solutions has been developing and  Manufacturing innovative sealing systems based on  Polyurethane and Silicone. SME systems combine top Quality with exceptionally easy handling. Key Features include Low water Absorption, good adhesion, high long-term Temperature resistance, and a cost-efficient manufacturing  process.

 Polymer develop, produces and distributes worldwide polymer sealing ,gluing and potting systems on polyurethane, silicon and PVC basis. Their performance is based on the experience of more than thousand formulations . The sealing material is applied onto structural components and modules of OEMs and industrial suppliers by the FIPFG/FIP (Formed-in-Place Foam Gasket/Formed-in-Place) technology

 Main product: 2/3-components FIPFG sealing solutions equipment, PU Foam Sealing Equipment, Microscale Sealing System, Cabinet Sealing Machine, Lightings Sealing Gasket Machine, Automatic Car Sealing System, Silicon Sealing equipment, Dispensing Machine, Spreading Equipment, Gluing Machine, Thermally Insulating Aluminum Profiles Gluing & Cutting Equipment, Custom-made Machineries etc. 

We welcome any comments and questions you may have about our products or any other aspect of our business.

We value your feedback as we are always looking for opportunities to provide better service.